Stock rail geometry optimisation

The hunt for equilibrium The railway vehicle use wheelsets formed of a pair of steel wheels fixed rigidly on an axle. This setup makes the wheels move together on track. The system evolved in time to what we know today: tronconic wheel profiles with inside flanges, rail profiles and inclination, bogies, suspensions and so on.…

Supersonic train?

In which the author writes not about Hyperloop, as some readers might think, but about trains running at the speed of sound on very conventional railway track, hoping to repay in this way the readers for his so very long blogging absence. The author also hopes the last comma was sufficient for the readers to…

Stress transition zones within CWR

The location of the stress transition zone is not only limited to the extremities of a continuous welded rail (CWR) track, the case presented in a previous article – CWR stress transition zone.  A stress transition zone may also be present between two fixed zones, inside the CWR. These internal stress transition zones are shorter…

Thermal forces and broken rails

Rail steel has a considerably higher carbon content (0.7-0.8%), and hence is more brittle than mild steel. A variety of stress concentrating defects in rails, combined with the alternating loads from the passage of traffic, can produce slowly propagating fatigue crack. When this crack attains a critical size it causes an almost instantaneous brittle fracture…

CWR stress transition zone

(prelude to a new PWI Journal article) A stress transition zone is any section of continuous welded rails (CWR) where the thermal force is variable, the longitudinal resistance (p) is active and rail movement occurs due to rail temperature variations. The most common (and well known) location of the stress transition zone is at the…

A day in the life of a jointed track

ΔG = αLΔT°. Free expansion For a free thermal expansion jointed track the rails expand and contract freely and the track components do not provide any resistance to oppose this rail length variation. The joint gap varies linearly relative to the rail temperature. The figure below presents the joint gap variation for a jointed track formed…

When a 20 m rail is 20 m long?

Perhaps I’m splitting hairs here, but it is a fair question to ask: When a 20 m rail is 20 m long? Please, have your say and feel free to comment below, after voting! And this is not a trap question like “Which weighs more: 1 kg of steel rail or 1 kg of feathers?”. Later edit: By…

Significance of jointed track parameter variation

Joint resistance The normal rail joints are designed to allow the rail length variation due to temperature. To do this the joints have a well-defined maximum gap and a set of installation parameters to provide an optimum behaviour at temperature variation and a good maintenance regime. Any modern rail joint has a standard bolt tightening torque…

Flange tip lift crossing

The crossing is the track arrangement which ensures the intersection of two opposite running edges of a turnout or diamond crossing. It usually has one crossing vee and two wing rails (BS EN 13232-1:2003). The crossing, in the common setup, has a gap section to allow the passage of the wheel flange on both directions. The safe…

Jointed track breathing

Rail breathing Normally on the railway track the rail is fixed through a set of superstructure elements (fastenings, sleepers, ballast) that opposes the rail tendency to expand or contract due to temperature variations. This fixation is achieved through friction forces and once the rail axial forces are above these friction forces, the rail will start…