Measuring the track radius in degrees Celsius

On the shoulders of CWR giants In 1994 UIC (the International Union of Railways) and ERRI (the European Railway Research Institute) set up a committee of specialists – D202 – to develop an international standard code for laying and maintenance of continuous welded rail track. Various research institutions and national railway administrations provided a complex…

And I wonder, still I wonder, who cut the rails?

Aren’t the adjustment switches some really nice devices? On one side we have rails subjected to thermal stress, tending to seriously expand or contract due to the environment temperature, and on the other side no stress is transferred. Smart! We cut the rails in that funny shape, grease the clamp plates, and we let the…

How do the rails buckle?

Disclaimer – this includes a back-of-the-envelope calculation. Take it with a pinch of salt. If a steel beam is exposed to an increased temperature, it will tend to expand. If there is nothing to oppose that expansion, then the beam increases in length by ΔL. If, however, the beam’s ends don’t allow this expansion then…

Stress transition zones within CWR

The location of the stress transition zone is not only limited to the extremities of a continuous welded rail (CWR) track, the case presented in a previous article – CWR stress transition zone.  A stress transition zone may also be present between two fixed zones, inside the CWR. These internal stress transition zones are shorter…

Thermal forces and broken rails

Rail steel has a considerably higher carbon content (0.7-0.8%), and hence is more brittle than mild steel. A variety of stress concentrating defects in rails, combined with the alternating loads from the passage of traffic, can produce slowly propagating fatigue crack. When this crack attains a critical size it causes an almost instantaneous brittle fracture…

CWR stress transition zone

(prelude to a new PWI Journal article) A stress transition zone is any section of continuous welded rails (CWR) where the thermal force is variable, the longitudinal resistance (p) is active and rail movement occurs due to rail temperature variations. The most common (and well known) location of the stress transition zone is at the…

A day in the life of a jointed track

ΔG = αLΔT°. Free expansion For a free thermal expansion jointed track the rails expand and contract freely and the track components do not provide any resistance to oppose this rail length variation. The joint gap varies linearly relative to the rail temperature. The figure below presents the joint gap variation for a jointed track formed…

When a 20 m rail is 20 m long?

Perhaps I’m splitting hairs here, but it is a fair question to ask: When a 20 m rail is 20 m long? Please, have your say and feel free to comment below, after voting! And this is not a trap question like “Which weighs more: 1 kg of steel rail or 1 kg of feathers?”. Later edit: By…

Significance of jointed track parameter variation

Joint resistance The normal rail joints are designed to allow the rail length variation due to temperature. To do this the joints have a well-defined maximum gap and a set of installation parameters to provide an optimum behaviour at temperature variation and a good maintenance regime. Any modern rail joint has a standard bolt tightening torque…

Jointed track breathing

Rail breathing Normally on the railway track the rail is fixed through a set of superstructure elements (fastenings, sleepers, ballast) that opposes the rail tendency to expand or contract due to temperature variations. This fixation is achieved through friction forces and once the rail axial forces are above these friction forces, the rail will start…